handy-lift
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Before

The handy-lift modular system, in combination with the eepos rail system, is used in individual workstations as well as in linked cycle and flow assembly lines with automatic workpiece transfer, offering systems for load capacities up to 500 kg and torques up to 1,500 Nm. Partially automated versions for single or multi-spindle tightening increase productivity by eliminating non-value-adding activities and significantly reducing costs.

Rear axle

Tightening brake calipers with two spindles

– Tightening of 5 different axle variants

– Query tightening positions using sensors

– Hole pattern adjustment operated by worker

– Adjustment of multiple degrees of freedom

To the System solution

Front axle

Tighten engine mount

– Swivel adaptation

– Socket holder

– Bowden cable

To the System solution

Final assembly

Tighten battery with two spindles

– Slot guide on the rail system

– Tightening position query using laser sensors

– Swivel boom arm with adaptation for 2 EC-spindles

– Hole pattern adjustment electrically operated

– 4-fold Socket holder

To the System solution

E-motor

Tighten PA line

– handy-lift oscillating in rail

– Nutrunner rotatable around vertical and motor axis

– Sockets with quick-change system

– Tightening position query using sensors

To the System solution

Battery

Tighten HV connector with two spindles

– Tightening position query using laser sensors

– Adaptation for 2 EC-spindles with screw feeder

– Hole pattern adjustment pneumatically operated

– Component mounting for HV connector

– Output drives galvanically isolated

To the System solution

Wheel carrier

Tightening brake calipers with two spindles

– Tightening of 2 different variants

– Tightening direction vertical and horizontal

– Adaptation for 2 EC-spindles with angle head

– Hole pattern adjustment manually operated

– Hold-down device manually operated

To the System solution

Gearbox

Tighten control unit

– Rigid 15-fold adaptation

– Feed rate pneumatic

– 3 handling systems in one frame

To the System solution

Configurations

Tightening direction Horizontal

To the configurators

Tightening direction vertical

To the configurators

Tightening direction Horizontal and Vertical

To the configurators

Product advantages

System design & flexibility

Modular system for application-specific configurations

Strokes selectable in increments up to 800 mm and continuously adjustable

Weight-optimized design for smooth-running handling

Flexible configurations for various tightening cases

Performance & Ergonomics

Very smooth-running thanks to recirculating ball guide

Torque support up to 1,500 Nm

Load capacities up to 500 kg

Expandable from partially automated to fully automated handling station

Process integration & operational safety

Easy integration into existing cycle and flow assembly lines

Accommodates hand-held and built-in nutrunners from various manufacturers

Low maintenance, durable, and designed for continuous industrial operation

High process reliability through engineering made in Sulzbach-Laufen

Series

Description
Stroke*
Max. horizontal torque*
Max. vertical torque*
Max. payload*
handy-lift 100
350 mm - 500 mm
100 Nm
60 Nm
11.8 kg
handy-lift 200
500 mm - 800 mm
250 Nm
160 Nm
20.6 kg
handy-lift 300
500 mm - 800 mm
500 Nm
300 Nm
48.4 kg
handy-lift 500
500 mm - 800 mm
1,000 Nm
500 Nm
64.5 kg

* With increasing stroke, the maximum load capacity and transmissible torque decrease.

Accessories

Rails | Chassis | Energy supply systems

Parking position fuse

Position monitoring | Position measuring system

Clamping units | Interlocks

Brakes | feeds

toolholder systems

Balancer | Spring balancers